Digitize 2D Patterns and Templates with a Camera

  • Do you use CNC cutting in your textile business?
  • Do you need to convert templates and patterns into CAD?
  • Are your current options not capable, expensive, inaccurate, or tedious?

   Yes? Take a look at PhotoModeler for your 2D pattern digitizing needs!

I’d looked at other digitizing systems, and regardless of price, PhotoModeler was the better product. It is easy to set up, easy to use, has good integration with industry standard CAD packages – which eases the learning curve, and importantly, if the camera can be mounted high enough, a massive field of view. Our pattern capture workflow has been massively reduced in term of time and required skill sets! - John Bland, Managing Director, Tecsew Ltd.

John Bland of Tecsew

Introducing PhotoModeler's Pattern Digitization

Benefits of PhotoModeler for Pattern Capture

The PhotoModeler software provides a flexible, efficient and cost-effective method to digitize patterns and templates using a standard camera. Here are some of the benefits:

Large templates/pattern capture

No special background or special mat needed. Move camera away to capture large patterns. PhotoModeler can calibrate wide angle lenses for a big capture area - great for lower ceilings and small rooms. 

Cost effective

A normal camera, and PhotoModeler Standard with the Template Pattern Capture Add-on is all you need. ($1295us one time, or $65us/month)

Any material, any thickness 

Digitize paper, plastics, cardboard, wood, and metal patterns, or even original fabric panels.

Easy remote digitizing

No need to send an expensive piece of equipment to your remote clients or field offices.

Work how you want 

Digitize manually or automatically in PhotoModeler, or export corrected images for digitizing in your favorite CAD package. Direct support for Rhino 3D. No need to learn another CAD tool.

 

Flexible use 

Capture patterns with a permanently mounted camera in your factory, or use a moving camera for quick setups and for capturing patterns in the field (even with remote clients). For permanently mounted camera, only small dots need to remain on the table, floor, or wall after calibration.

View text and annotations

Capturing the pattern with a camera and PhotoModeler’s corrected image output, captures your text and annotations as part of the project.

Accurate 

PhotoModeler’s background is accurate photogrammetry. PhotoModeler understands the distortions that cameras cause and corrects for them.

No special table 

Use any table, the floor, or a wall as your background. If using a table, it can even move between sessions.

Non-contact

Once your pattern is down, there is no contact, so it won’t move or buckle.

Easy re-visits

Forget to digitize part of the pattern? No problem, just reload the photo you previously captured.

Room to grow 

The same PhotoModeler software can be used for full 3D modeling and capture when you want to skip 2D templating.

Pattern Digitization Steps

View the 2D Pattern Capture Tutorial videos for a visual step by step.  The best video to start with is: Digitizing a 2D Template in a Reusable Setup - it shows the whole process in easy steps, 

PhotoModeler allows you to work in two different ways. A permanent setup with a camera mounted on the ceiling or wall, or a moving camera setup.

  • Moving Camera – Use this approach with hand-held or tripod photos. The setup requires some fixed targets to define the area where the pattern/template will be placed.
  • Mounted camera – Use this approach with a camera in a fixed location, usually mounted on the ceiling. The setup phase requires temporary targets that can optionally be removed before pattern/template photos are taken.

The easiest (and recommended) setup, for use with a moving or mounted camera, is shown in this video

Greater detail on the steps can be found in the PhotoModeler 2D Template and Pattern Digitizing Procedures Guide. Contact us to get a copy.  In addition, there are other components you may need for a complete photo-digitizing system - see the A Complete 2D Photo Digitizing System page for details.

For those using a mounted camera:

  1. if the mounting system is not perfectly stable, or a table under the camera moves a lot, then the mounted system can be treated as a moving camera reusable setup as shown here
  2. the question sometimes comes up, "what is largest template I can digitize?" You can capture very big templates in multiple steps and combine in CAD, but to determine the largest template that can be captured in one photo you can try the Field of View calculator.

The Digitizing Step

The actually step of digitizing the outlines, lines, or edges of your pattern can be carried out one of three ways. 

  1. PhotoModeler produces a corrected photo (called an ortho-photo) where all distortions are removed.  This photo is exported to your favorite CAD package (there is a direct export for Rhino, but it works with other packages that support scaled background images). You then perform you digitizing steps in your CAD package to draw lines and curves on top of the visible corrected image. 
  2. PhotoModeler performs its geometry calculations, and you manually outline the pattern in PhotoModeler using the Surface Draw Line and Curve tools. You then export this vector data to your CAD or CAM software to complete.
  3. PhotoModeler performs its geometry calculations, and you use the semi-automated Auto-Trace tool in PhotoModeler to produce a set of lines. You then export this vector data to your CAD or CAM software to edit and complete.

Digitization can be done using a mixture of these three methods. You may wish to use Auto-Trace to do the work of digitizing the detail, and then export this data along with an export of the corrected ortho-photo, so you have the best of both worlds in your CAD package.  

Requirements and Cost

To use PhotoModeler for 2D pattern and template capture you will need:

  • A camera (DSLR, mirror-less, point & shoot, or mobile phone) ²
  • PhotoModeler Standard and the Template Pattern Capture Add-on ($1295 usd) ³
  • A flat area to lay down your patterns
  • Occasional access to a printer that can print high quality blacks
  • A Windows 10+ computer with 8GB memory

 Note²  If permanently mounting a camera you will want to look for a camera with a non-zoom lens, that can be powered and controlled at a distance, that has sufficient resolution, and where images can be transferred to your PC at a distance. See one option for remote control.

 Note³  The 'Template Pattern Capture Add-on' is $395 if adding to an existing PhotoModeler Standard License, or $1295 as a bundle.  The Add-on is included in PhotoModeler Premium ($2995) at no additional cost. For subscriptions, the bundle is $65/month or $545/year.

See the A Complete 2D Photo Digitizing System page for more details.

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